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In a rapidly evolving automotive industry, flexibility wins. ArcelorMittal Multi Part Integration® maximises automotive manufacturers’ ability to adapt through the power of less: less parts, less process, less floor space, less time, less materials, less CO₂ and less assembly cost.
Harness the strength of steel and the power of less.
MPI uses ArcelorMittal's PHS and patented laser-welding technology to streamline manufacturing and reduce assembly complexity by maximising part integration. This modular solution can be applied across all powertrains and can be used to simplify the design and production of the battery pack, chassis, and body-in-white applications for e-mobility and micro-mobility.
Each MPI module streamlines production, reduces assembly complexity, saves weight, and shortens lead times. These efficiencies have tangible financial benefits, with operational and capital expenditure savings.
Developed in close collaboration with OEMs worldwide, MPI draws on ArcelorMittal’s global reach, track record of innovation, and breadth of experience within the industry. MPI delivers the flexibility today's automotive manufacturers need, as they develop futureproof strategies and rapidly adapt to grow their local and international footprint.
ArcelorMittal’s MPI concept has already been applied to several vehicle parts across projects in three key regions: North America, China, and Europe. The results of the studies show that for every part produced using the MPI concept, significant emission, cost, and process savings are generated. Engineering firms such as Bertrandt and Kuka have provided support in the calculation of these savings.
Based on 6 MPIs combined. If we add other MPIs, performance and savings are likely to increase.
Innovative efficiency for maximum cost impact:
MPI enhances cost-effectiveness through strategic material optimisation, streamlined tooling processes, minimised welding, and competitive capital expenditure benefits.
Streamlined integration for simplified production
MPI reduces the BiW part count, cutting complexity in the assembly shop for a more efficient manufacturing process.
Versatile modularity for maximum flexibility
MPI's compatibility with multiple OEM platforms and all PHS steel grades / thicknesses enables versatile and flexible manufacturing, allowing OEMs to maintain adaptability across various vehicle types and both existing and new manufacturing lines.
Eco-friendly engineering for a sustainable tomorrow
MPI steel solutions reduce CO2 emissions for improved Life Cycle Assessment, optimise material utilisation and nesting while leveraging steel's inherent circularity, paving the way for greener automotive production.
Advanced lightness for optimal performance
MPI is an innovative lightweight steel solution that optimises the vehicles BiW mass by consolidating multiple parts. A core advantage is the compatibility with all high-strength steel grades, providing the highest lightweighting potential.
Enhanced safety for unmatched crash protection
MPI optimises anti-intrusion and energy absorption by using the right steel grade in the right place while applying ArcelorMittal Tailored Blanks proprietary laser ablation technique, ensuring superior protection and safety for every vehicle.
ArcelorMittal’s MPI concept has already been applied to several vehicle parts. The results of the studies show that for every part produced using the MPI concept, significant emission, cost, and process savings are generated.
The following MPI case studies are already complete:
Further studies are under development. The results will be published on this page as they become available. We’re also interested to hear where you'd like to apply MPI in your vehicles.
Contact us for a confidential discussion
ArcelorMittal is proud to spotlight its collaboration with Renault Group and its contribution to the innovative Renault Emblème project, a demo car designed to meet the challenges of low-carbon mobility. This collaboration is a testament to both companies' commitment to innovation and sustainability, demonstrating how the automotive and steel industries can unite to achieve ambitious decarbonisation goals.
ArcelorMittal announced that it is proceeding with plans to build an advanced, non-grain-oriented electrical steel (NOES) manufacturing facility in Alabama (USA). The new facility, wholly owned by ArcelorMittal, will be capable of producing up to 150,000 metric tons of NOES annually, depending on the product mix, in support of automotive and mobility, and other industrial and commercial uses of NOES, including electric motors, generators, and specialized applications.
Zagnelis® coatings have been specially designed to add a stage in vehicle corrosion protection, while meeting vehicle manufacturers' specifications: drawing, welding properties etc. In particular, they offer corrosion resistance far superior to that provided by traditional zinc-based coatings. The presence of magnesium in the coating promotes the formation of compact corrosion products highly stable over time, thereby substantially reducing coating consumption dynamics and enhancing edge protection.
Zagnelis® coatings also offer excellent drawability performance due to outstanding tribological properties for a zinc-based coating.
ArcelorMittal has been working with automakers for years to co-engineer steel solutions that address safety, strength and fuel economy concerns in the most cost-effective way. ArcelorMittal offers an array of lightweight steel solutions and has seen tremendous growth and evolution of its door ring solution, co-engineered with Honda R&D Americas.
ArcelorMittal is transforming the auto industry from the inside out. ArcelorMittal, the world’s leading steel and mining company, is continually developing lightweight steel solutions that make vehicles lighter, safer and more sustainable.
The automotive landscape is rapidly evolving, driven by the electrification of vehicles and the emergence of new market players. As carmakers navigate the complexities of balancing internal combustion engine (ICE) and battery electric vehicle (BEV) production, ArcelorMittal’s Multi Part Integration® (MPI) offers a transformative approach. This white paper discusses how MPI technology helps streamline automotive manufacturing, reduce the number of parts, and achieve significant CO2 savings—all while meeting stringent performance standards for safety and lightweighting.
Video: ArcelorMittal and TRUMPF collaborate to revolutionise automotive manufacturing with precise laser-cutting technology. This partnership combines ArcelorMittal’s expertise in advanced automotive steel with TRUMPF’s cutting-edge laser technology, enabling the precise shaping of laser-welded, hot-stamped MPI parts for modern vehicle design.
A patch is a piece of steel which is welded directly to a ‘mother’ blank before stamping. The steel grade and/or the thickness of the patch can differ from that of the mother blank.
Using a patch enables OEMs to tailor a specific area of a final component. For example, a patched blank can cost-effectively improve a vehicle’s crash performance.
Patched blanks are ideal for managing energy absorption and are already helping automakers to meet crash test requirements.
To prove the validity of the MPI concept, teams from ArcelorMittal Tailored Blanks and ArcelorMittal Global R&D have developed a new LWB H-Frame solution for the rear of an SUV vehicle. The S-in motion® SUV was used as the basis for the design.
PSA award recognises the value ArcelorMittal adds to the partnership. Both companies work together to create the vehicles of the future with the next generation of steel solutions.